At last a solution to wind blades recycling ?

20/11/2023 70 Comments

There is no doubt that wind power (off-shore; on-shore) is part of the future of renewable energy and the mission to reduce the global carbon footprint. 

Nevertheless, the question of recycling wind mill blades is still a major issue. Indeed, what to do with those giants, when we count a short 40 years of operation life expectancy for an onshore wind turbine blade, and 30 for an offshore one.

A consortium of companies (ARKEMA, CANOE, ENGIE, LM WIND POWER, OWENS CORNING and SUEZ) led by the industrial research centre dedicated to manufacturing of research (IRT) Jules Verne decided to work together to find an answer to this problem.

The ZEBRA project was launched in March 2020.

The goal?

To prove that producing blades by combining thermoplastic resin and various glass fibers has an environmental, economic and technical interest. But above all, that a circular economy is possible in the manufacturing process of a wind turbine.

The combination of ARKEMA’s ELIUM thermoplastic resin and various high-performance glass fibers from OWENS CORNING allows the blade to be as efficient as those known to the industry up to now, with only one great difference: recycling is possible

 Indeed, thanks to various advanced chemical actions (developed by Arkema and CANOE), the blades can be recycled. The residues can even be reused to design new blades. With the will to push the ecological reflection as far as possible, the IRT Jules Vernes intervenes on the manufacturing processes. They have the ambition to push automation as far as possible to limit energy costs and waste generated during the manufacturing process.

It’s now time to see the result !A 62 M wind turbine blade (the largest 100% recyclable wind turbine blade in the world) left the LM WIND POWER factory in Ponferrada, Spain in late 2022. It will be tested in Denmark. The aim is to prove that this process is viable over time and that a circular economy is possible for the global wind industry thanks to eco-design. This approval will go through the dismantling of the blade at the end of 2022 following the tests carried out in Denmark in order to make it undergo the recycling process. This operation will aim to certify the efficiency of each step of this process.

Looking for your next opportunity in wind offshore or onshore ? Join us at aldebaran-group.com 

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